Saturday, March 18, 2017

Cork Handle extension - EVERGREEN

A heavy poundage rod with a short handle really will irk the angler when not able to control the rod when fighting a 'big' fish. Some prefer not to use it anymore and just put it aside as it is troublesome to get the butt extended.

Recently I have this butt extension project for a 8-20 pounder rod with a full cork handle.  Need to extend 3 1/2". 

This is the original condition and length of the rod.



One section of the cork ring have to be sacrificed in order to remove the butt cap. 



After the butt cap was removed, insertion of the extended blank are done.
Then the cork rings are stacked and glued to the blank.



After 24 hours, the cork handle was lathed carefully  so that the shape of the new cork handle matches the old handle. This will give a seamless joint between the old and new handle.



The holes are then patched before the handle is coated with the cork seal.
Last, to glue the butt cap back to position.















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